New Ultraflex CI flexo from KYMC

The new KYMC CI flexo press with LED UV curing Photo KYMC

KYMC, the Taiwan based manufacturer with more than fifty years of experience in flexographic press design and application integration, teamed upwardly with TSLC and Rainbow Paint Co to develop a side by side-generation CI flexo printing. TSLC is a leading LED manufacturer and engineering developer with more than ten years of experience providing reliable and quality UV-LED solutions to the global market place. Rainbow Pigment is the ink expert with a potent R&D team spanning several product lines and industries. Together, the three companies have come up with what is called Ultraflex.

The TSLC UVLED curing system on the KYMC Ultraflex CI printing Photo KYMC

The KYMC Ultraflex press integrates iii fundamental technologies – UV-LED ink application and curing, solvent, water-based ink applications, and a key impression flexo pattern not before seen in the Asia Pacific region. While at that place are many advantages to the UV-LED ink application, it has constraints, which is why the users of this press can also select UV-LED ink or solvent or water-based ink or both at the same time. The KYMC Ultraflex printing aims at flexibility, cost reduction, and efficiency.

On meridian of the hybrid design, the UV-LED awarding on the CI drum design is superior over the inline UV design in terms of production speed, registration, and tension control. With the Ultraflex printing, printers can obtain iii technologies with one press. Permit's wait at the Ultraflex printing from as many as six perspectives.

New business opportunities

From the business concern standpoint, the Ultraflex is expected to open up upward new opportunities for printers. PET compress films, in-mold labels, and pouch packaging that are traditionally produced on inline UV flexo presses can now exist accomplished on the Ultraflex press.

From the quality standpoint, the high opacity of the UV inks is perfect for reproducing designs with flat high-density solid inks. Thus the UV-LED print stations can exist used for the solid areas in the design and the solvent or h2o-based print stations for the halftone areas.

When it comes to the ink operational efficiency, the UV-LED ink stability characteristics tin reduce setup time and reduce the time needed to control the ink properties. It does non require the operators to make constant adjustments.

Reduced Waste

In terms of waste, the UV-LED impress deck allows for low printing speed during print setup as the ink does not dry up under room temperature. This will reduce the amount of substrate and ink wasted during print chore setup.

When compared to hot air drying, the UV-LED curing operates at a much lower racket level. Therefore, it will significantly improve the working conditions for the operators.

Rise in eco-friendliness

Lastly, the UV-LED is an environmentally friendly solution as it does not emit VOCs. The UV-LED ink goes through a curing procedure, unlike solvent and water-based ink, which goes through a drying process. During the drying procedure, the solvents (VOCs) are evaporated into the surroundings causing environmental hazards and, at the same time, are detrimental to human health when inhaled.

In the constantly changing market, printers need to accommodate to the market place'southward needs, be flexible, cost-constructive, and efficient. The best quality generally comes at a loftier cost. The question is, volition the customers pay for it? While low quality can be accomplished at lower prices, the question is, volition the customer accept it? The printers that can observe the balance between quality and cost are the ones that will remain competitive on the market.

There is no i correct formula for product as there are various types of customers on the marketplace. KYMC understands the printers' challenges and has responded with the Ultraflex. The best function of Ultraflex is that you lot practice not need to cull between a UV-LED printing or a solvent or water-based CI flexo press. You tin have information technology all in one. Printers can have advantage of the UV-LED print stations on the Ultraflex and go back to the solvent or water-based print stations when needed. In a nutshell, Ultraflex is a two in ane investment designed to aid printers get the most value.

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